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Dieselr Aluminized 4" Turbo Back Exhaust Single | 6.0L Ford Excursion Powerstroke 2003-2005

Dieselr Aluminized 4" Turbo Back Exhaust Single | 6.0L Ford Excursion Powerstroke 2003-2005

SKU: SKU:156-320124

Regular price $662.00 USD
Regular price $725.00 USD Sale price $662.00 USD Sale
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Quick Specs

Material American aluminized steel 🇺🇸
Tubing 16-gauge, mandrel-bent in Canada 🇨🇦
Hangers Contour-bent, OE locations
Clamps Perfect Fit Lap Joint Exhaust Band clamps
Fitment Direct bolt-on; no cutting required

Vehicle Fitment

Make
6.0L Ford Powerstroke
Year(s)
2003-2005
Product type
Aluminized Exhaust

The Dieselr Aluminized 4" Turbo Back Exhaust (2003–2005) delivers proven airflow and durability for serious diesel builds. Constructed from 4-inch heavy-gauge aluminized steel, this system offers smoother exhaust flow, stable EGTs, and consistent back-pressure control across load conditions.

Every Dieselr system is precision-welded and mandrel-bent for uniform flow from the turbo outlet to the tail section. The aluminized coating resists corrosion and heat fatigue, ensuring years of reliable operation in towing, work, or performance environments.

Installation is direct and clean, utilizing factory-style hanger points and a single-exit design for a secure, vibration-free fit. The sound is deep and balanced—engineered for strength without harsh cabin resonance.

Key Features

  • 4" aluminized steel tubing for long-term durability
  • Mandrel bends maintain smooth, consistent flow
  • Precision-welded seams for strength under pressure
  • OEM-style mounting for fast, rattle-free installation

FAQs

Aluminized vs. stainless — which should I choose?
Aluminized offers excellent value and everyday durability; stainless maximizes corrosion resistance in harsh climates. Sound and flow are comparable in like-for-like systems.
Will this system drone?
Our bend geometry and muffler selections minimize cabin drone at highway speeds while preserving a confident diesel tone.
Is it truly bolt-on?
Yes—OE locations, contour-bent hangers, and Perfect Fit Lap Joint Exhaust Band clamps simplify install with hand tools. Remember to re-torque clamps after 100–150 miles.

Why Dieselr Aluminized?

Dieselr Corp delivers diesel performance parts engineered for a clean fit, durable service life, and confident sound control. Our aluminized systems balance corrosion resistance, weight, and cost for daily duty and long-haul reliability—backed by real human customer service.

  • American-sourced aluminized steel, mandrel-bent in Canada
  • 16-gauge tubing with contour-bent hangers for OE-clearance
  • Perfect Fit Lap Joint Exhaust Band clamps for a secure, leak-resistant, direct-fit install
  • Designed to maintain exhaust velocity and reduce drone
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